Home › Forums › Ask the Gurus › Voltage Regulator cutting in and out
- This topic has 5 replies, 3 voices, and was last updated 7 years, 9 months ago by
Eric Larsen.
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May 28, 2016 at 15:43 #5268
Eric Larsen
ParticipantI have been encountering an issue in my 1976 AA5B with the voltage regulator. What I see is that the ammeter swings back and forth. Sometimes it is a big swing every few seconds, sometimes it is a small but constant vibration. Rarely does the needle stay steady. I see higher than normal readings on my volt meter when the swinging and oscillation starts, sometimes as high as 15.6 volts. When ammeter is steady, I see the expected 14.1 volts. The higher the electrical load, the worse it gets. I hear a pinging sound in my headphones that is exactly correlated with the needle swings. My local mechanic and I looked at it on an oscilloscope and saw an AC voltage superimposed on my DC. We replaced alternator (over $500) and now it seems even worse. I study the maintenance manuals for Tiger and it sounds like the voltage regulator is actually a relay that cuts in and out to control the alternator field. But I have to think my system is not working correctly. What do other AA5B owners see on their ammeter? I turned down headphones, turned up radio and it is less irritating, but I just feel like something is very wrong….
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July 10, 2016 at 10:55 #5767
Eric Larsen
ParticipantAfter some more study, it looks like the voltage regulator I have is probably working the way it was designed. It turns the alternator field off and on, and this causes the voltage to go up and down, and this causes current to go up and down as shown in the ammeter.
So, my next question is: are there any STC’s that allow for a better voltage regulation scheme? Like, something based on a modern concept like the transistor? Maybe something that smoothly modulates voltage and holds it to a steady value instead of pulsing up and down, hammering the mechanical part of the alternator and giving wildly varying spikes of voltage and current?
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July 10, 2016 at 21:59 #5770
Roscoe Rosché
KeymasterErik,
What VR do you have? The Ford one (original), Zeptronics, or Plane Power?
Cheers
Roscoe
Yankee-Aviation.com
513-519-7008 -
September 8, 2016 at 16:59 #6126
Daniel Brodsky
ParticipantCheck to see if the rubber boot behind the alternator is touching the baffling. It can rub thru and intermittently short out the alternator.
Been there, done that
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September 9, 2016 at 21:56 #6128
Roscoe Rosché
KeymasterThe air pressure usually pushes the baffle aft, but you can always RTV some baffle seal behind it as well to prevent a short.
Roscoe
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September 25, 2016 at 14:15 #6223
Eric Larsen
ParticipantMy alternator controller (voltage regulator) is Plane Power. After a lot of anguish, this problem has now actually been solved. My Tiger developed a bad case of noise in headsets. I took it to avionics repair experts and they diagnosed that my headset jacks were corroded, and intermittently shorting out. The problem showed up only when engine was running and was intermittent, due to mechanical vibration. The worst offender was jack on center console for handheld microphone. After an expensive repair and troubleshooting session, my intercom is now clean, no noise. I also see that my ammeter needle stays rock steady almost all of the time, and I see the normal, expected readings on voltage display of 13.9-14.1 volts. What I think was going on is that when the bus was being shorted out by the defective headset jacks, the voltage regulator thought that system voltage was low, so it was toggling the alternator field on and off. Wow, what a painful long exercise this was. Thanks for the help, glad to get this figured out and I hope nobody else has to go through this expensive and painful long duration exercise.
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